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This is the regular top mount intercooler on an
Isuzu 3.1. Bigger is better, and this location makes maintenance a
pain. |
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Shiny blingy intercooler. Quite cheap from eBay |
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Comparing the old and the new. Not only is the new
one twice the size, but its also a lot thicker.
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Early stages of installation. Large holes had to
be cut through the front panel, to allow the hoses through.
The battery had to be moved, as did the expansion tank.
Even a dent was needed in the air-cleaner housing for clearance. |
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With the bumper and grille off, the size of the
intercooler can clearly be seen |
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This is about as neat as its possible to get the
piping without custom bends. I've heard of people modifing the
inlet manifold to make the pipe runs easier, but this has led to
some cylinders running lean.
The EGT valves have been removed completely
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A boost gauge is plumbed into the inlet manifold to
measure the boost. It was a fitting tapped into the inlet
manifold, forward of the main inlet. |
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The gauge itself is an industrial liguid filled
gauge, and is only fitted when I'm changing things. |
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A bleed valve is installed between the wastegate and
the turbo. This introduces a "leak" into the system, and encourages
the system to make more boost. |
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Even with the bleed valve wide open, I'm only
getting 11psi. I was hoping for more like 15-16psi. So the next
stage is to shorten the waste-gate rod, by screwing it in several
turns. But this is very tricky to do with the turbo in place, unless
you are left handed. |
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A lot of people want to add an intercooler, to their
2.8 Isuzu's Here is a picture of a UK spec 2.8 Trooper.
As you can see the inlet manifold is radically different.
It is possible to swap on a 3.1 manifold, and even a top mount
intercooler. |