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Cage

This is my first attempt at tube bending.

I used a Tubela tube bender.

Think clearly, and measure and visualise several times before bending, especially the 3-D bends

I mocked up a very basic cage in plastic pipe

Just to give me some reference points

Tube bender in action

Do it at night, to make it harder.

Get the B-pillar to follow your chalk template.

I didn't expect this to go  right first time but it did.

2-D bends are easy, mitring 3-D bends - that's hard.

Use wet concrete so the chalk doesn't work !!

To mitre the bends use a tube coping calculator and then hack it out with a grinder
With a bit of care and practice, you should get nice joints.

Welding them up neatly on the vehicle - well that's a whole new skill.

The rear
The front
and now with a bulkhead out of 3mm steel. Fireproof and nice and strong for hanging the pedal box off.

© Andrew Marshallsay 2005