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Companies are racing to engineer their
operations into supply webs for the Information Age.
Supply Network Re-engineering
Configuration of processes
and co-ordination of IT and knowledge systems across national borders determines the
agility of an organisation to deliver continuous increasing shareholders value. |
| Markets
under the pressure of globalisation are transforming so fast that companies have not yet
caught up with the market changes that surround them. Behind the growing integration of
the world economy lies the decline in the costs of transport and communication, the rapid
change in technological change, the reduction in the restrictions to capital-flow
virtually everywhere, the move to focusing on shareholder value. As sophisticated and more
differentiated goods and service become more important in demand, output and trade, so
will companies seek new markets and offer better value products and services through new
channels and from new locations. Inevitably, this will precipitate mergers and
consolidation beyond the borders of their country of origin, to seek economies through
outsourcing, shared service centres, and cost reduction. Most of all, systems and
processes will need to be able not only to operate across borders, but also to provide
competitive advantage. So, what can companies do, to guide them through the new
opportunities and challenges in the present and future global market? What we have found
over the last five years is that multinationals have increased their shareholder value by
re-engineering their business processes into teams and intelligently selecting where in
the world each value-added component should be located to lever on its competitive
advantage. Each company required a different approach because, of course, the nature of
the activity in each is different. But creating global supply network gives
corporations an enormous competitive advantage over domestic competitors.
Supply Network Re-engineering involves the use of Economic Value Added to marshal or
organise investment, activities, material, people and fixed assets. This radical
change is the next evolutionary step in globalisation; the difference is to move all work
through processes based on value add quickly, where work involves the movement of parts or
information. It builds on the lesson learned in process industries, high-volume lines and
assembly lines, and applies them to the batch and intermittent processing of paperwork and
manufactured components. It requires configuring process globally and co-ordinating
dispersed processes, which leads to either cost advantage or differentiation.
The factors that favour configuring process globally are economies of scale in the
process and a proprietary learning curve in the process. The business process is a
collection of activities in a logical sequence that people perform in conjunction with
technology. Individual activities might be undertake well, but if they are not well
co-ordinated into the overall process, or if one of the key activities in the process is
done badly, the process will not be effective. Therefore, it is the performance of the
business processes as a whole that is important.
Recognising that not all the processes in a business add equal value, cross-border
process re-engineering puts them into two categories: core, and support.
Core processes are those for
which the teams exist. They use their specific expertise, add value to the business, and
therefore provide a service to internal or external customers.
Support processes make it
possible for core processes to take place.
A key outcome of CPR is to change the mix of core and support process within the
business. There will be far more emphasis on core processes to enhance service quality, to
displace non-value-adding activities elsewhere and to improve services to external
customers where necessary.
There is also comparative advantage in dispersing processes globally. For example,
where the process is performed allows the company to use the cluster of economic activity
in the nation as a platform to leverage on its competitive advantage. It also allows a
company to respond to shifting comparative advantage, where shifts in exchange rates and
factor costs are hard to forecast. It also differentiates the company with multinational
buyers if it allows the firm to serve them anywhere and in a consistent way. It enhances
leverage with national governments. Finally, it yields flexibility in responding to
competitors, by allowing the company to differentially respond across countries and to
respond in one country to a challenge in another.
Of course, a company's ability to operate across national frontiers in a way that
magnifies the company's competitive advantage is dependent on the company's ability to
change its organisation into a deep and wide competitive value network of related
processes and supporting industry on which a company depends. As a consequence, an
organisation needs to focus its attention on value adding activities to ensure that their
organisations are able to identify and meet new business opportunities instead of
operational efficiency.
There are also substantial organisational difficulties involved in achieving
co-operation among process teams, which are due to the difficulty in aligning individual
needs with those of business. People have legitimate questions, such as: 'Where do I fit
in? Which task will I perform? How different is it from now? Can I do it? Do I want to?
Can we cope?' Frequently the problem is made worse by contradictory, functional
objectives. Therefore, reconciling business needs and individual needs and communicating
the plan from the earliest stages allows people to understand the changes
As you would expect, changing to an
agile organisation is not easy when traditional
ways are entrenched. The people in the company must be willing to spend at least three
years re-engineering the organisation. However, there is irrefutable proof that successful
companies are using affiliates in developing countries to form a core part of their
production process. This sort of internationalisation reflects and augments the economic
liberation and technical change binding the worlds' economies together. To this extent,
globalisation of markets is forcing companies to change.
By Paul Simon
Enterprise
Change Consultant
Homepage |
| Further Reading & Topical Sites
A
Radical Route to success
Value
Delivery Chain/Supply Chain Solution
Navigating
the Supply Chain
Helping Hand ? Managing Your
Supply Chain
The Supply Chain Revolution
The Nature of Product Flow
BPR Centre
Reengineering
For Results
The
Two Faces of ERP
Evaluate
Information and Make it Grow
E-Commerce
for Executives
Work/Life
Flexibility: A key to Maximizing Productivity
How to manage a successful information system implementation
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COMPAQ Shows The Way
Management at Compaq reengineered their
company, so that its economic value added tripled.
In early 1992, when
Mr. Eckhard Pfeiffer took the helm, he had to cope with Compaq's growth
stalling due to makers of "clone" machines eating into its core market and high
cost for components. He mandated that Compaq reduce its cost and price for its products
and address new market opportunities at a blistering pace. However in 1994 when he had
turnaround the company successfully, the company's shareholders were concerned about the
high inventory levels. Therefore he set into motion a Business Process Re-engineering
project to reduce inventory costs and to rapidly increase the company's shareholder's
value.
The design for the new corporate processes
were based on the various best manufacturing practices, piloted at the plant at Erskine in
Scotland. For example, instead of standing at a production line performing the same job
every 30 seconds, workers were grouped into teams of three or four to assemble complete
computers from scratch. This approach, known as cell or Just In Time manufacturing, was
popularised by the car industry in the 1970s. The aim was to improve the operational
performance of the company as more machines can be made in the same space.
In April 1997, Compaq reported the first
major benefits on its financial performance due to its Business Process Re-engineering
project. For example, first-quarter earnings surged by 66 per cent. Net income for the
quarter was $387m, or $1.36 a share, up from $234m, or 85 cents, in the same period last
year. Revenues were $4.8bn, up 14.3 per cent from $4.3bn in the first quarter of 1996.
Cash on balance was increased to $4.7bn, up from $1.3bn a year ago. Consequently, Compaq
more than tripled its economic value added compared with a year ago.
Mr. Pfeiffer has engineered a complete
transformation of the company in such a short period of time. He recognises that the
company needs to live in a constant state of renewal and adaptation as the company lives
at the center of the world's most competitive industry. As a result, he has set Compaq
onto another cycle of improvements to be one of the top three global computer
companies by the year 2000.
One of the things, that Compaq is now
doing, is seeking to obtain the same level of efficiency from its suppliers which, if it
is to be optimum, means not just interfacing with its suppliers manufacturing systems but
adopting the same process in all areas i.e. much as it would have done has original
equipment manufacturer retained the capability in house. Of course it does take longer as
Compaq is committed to providing work for some years, some of the old culture lingers on.
http://www.compaq.com/ |
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