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Energy Surveys  Energy conservation is recognised as the single biggest measure for reducing greenhouse gas emissions. Improving energy efficiency by good housekeeping and good management practices alone can reduce your fuel costs and emissions often with little or no financial investment. For a range of free products including advice and surveys please go to the About Us page.

Trial Opportunities Zerontec is seeking companies for industrial trials of the following new furnace technologies:

Permeable Wall Furnace  

Application of permeable ceramics in gas-fired furnaces for small gas-fired heat treatment or reheating furnaces. This technology was developed by Warwick University, Glamorgan University, Foseco and Hotwork Combustion, with funding from the Carbon Trust. A demonstration grant could be applied for from the Carbon Trust  - go to Permeable Wall for further information on this development or follow the links to the recently published papers below for further information.
 

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THE USE OF PERMEABLE REFRACTORY LININGS FOR ENHANCEMENT OF THE THERMAL PERFORMANCE OF A HIGH TEMPERATURE FURNACE, John Ward, Robert J Tucker, Sara A C Correia and Jeff Rhine, Journal of Energy Institute,
Vol. 78(1), pp. 11-17, 2005.

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The use of permeable ceramic panels to improve the performance of a high temperature furnace fired by a recuperative burner, Proc. 7th European Conference on Industrial Furnaces and Boilers, Oporto, Portugal, April 2006

 

 

 

     
High emissivity coatings

Zerontec (working in collaboration with Glamorgan University) is seeking companies interested in a new project to evaluate a NASA developed high emissivity ceramic coating technology. The coating was developed to enhance the cooling of the underside of the Space Shuttle during re-entry by increased thermal radiation. The same material is claimed to increase heat transfer and efficiency in furnaces with fuel savings >20% often reported. This technology is being sold in the UK. A project is being planned to undertake monitored trials and modelling to establish the effectiveness of this technology. A number of host companies willing to undertake carefully monitored trials of the coating is being sought. the coating could be applied to the furnace walls, to radiant elements or tubes, or to load surfaces (tubes, muffles, hoods etc).

 

     

Specialist Services  Zerontec can provide expert specialist analysis and support for processes and the built environment:

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Furnace design and thermal performance modelling (ZONE modelling)

Zerontec can provide bespoke models or simulation studies of your furnace or process. This service can help identify and evaluate fuel saving opportunities. Models range from simple well-stirred zone models to complex 3-D models. Both steady-state and transient processes can be modelled. Models can be delivered for installatio on a laptop or desktop PC (no elaborate hardware is required). 

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Low NOx combustion technology

Solutions to NOX emission problems including FGR, reburn, staged combustion and flameless combustion firing.

bulletHeat exchanger design

Simulation and prediction of performance of different heat exchanger configurations - both high temperature and low temperature (condensing) applications.

bulletHeat pumps and advanced cooling cycles for buildings

Prediction of seasonal performance of heat pumps. Novel technologies e.g. Gas engine HP, Ground coupled HP, Adsorption cycles

bulletR&D project management

Proposal preparation. Project planning and management. Investment analysis. Report preparation.

bulletSoftware development

Bespoke software - legacy software (FORTRAN), Excel, VB, C#

 Scheduled Courses  

In association with BIFCA - National Metal-forming Centre, West Bromwich, England, UK, Birmingham:

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Energy Management (1-day course), 25th November 2008

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Energy Efficient Design and Operation of Industrial Furnaces,18 & 19 November 2008

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Improving Furnace Operation and Design through the use of  Thermal Modelling, 20 November 2008

For further details on these courses contact BIFCA at:     www.bifca.org.uk

In association with Cenertec, Portugal:

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Improving Furnace Operation and Design through the use of  Thermal Modelling, 12th February 2009

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Energy Efficient Design and Operation of Industrial Furnaces,10 & 11 February 2009

For further details on these courses contact BIFCA at:     www.cenertec.pt

Recently published papers (papers on request to info@zerontec.com ):

bullet Flue Gas Sorption Heat Recovery - experimental test and modelling results,  P.S.Doherty, N.Srivastava, S.B.Riffat, R.Tucker, Journal of Energy Institute, 2006, Vol79, No 1, pp
 
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THE USE OF PERMEABLE REFRACTORY LININGS FOR ENHANCEMENT OF THE THERMAL PERFORMANCE OF A HIGH TEMPERATURE FURNACE, John Ward, Robert J Tucker, Sara A C Correia and Jeff Rhine, Journal of Energy Institute,
Vol. 78(1), pp. 11-17, 2005.
 

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The use of permeable ceramic panels to improve the performance of a high temperature furnace fired by a recuperative burner, Proc. 7th European Conference on Industrial Furnaces and Boilers, Oporto, Portugal, April 2006
 

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The performance of air source heat pumps in current and future offices,  D.Jenkins, R.Tucker et al., Energy and Buildings, 40(2008), 1901-1910.
 

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Development and experimental testing of a porous ceramic wall to improve the thermal performance of steel billet reheating furnaces, R.J.Tucker. J.Ward et al., Journal of Energy Institute, Vol. 81(3), pp. 135-142, 2008.

 

Zerontec Energy Consultancy Ltd offers leading edge and independent energy technology advice and analysis on low carbon energy solutions for your building, business or process.

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