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STOP PRESS Modelling or Gas-Fired Furnaces and Boilers (1990) by J.M.Rhine and R.J.Tucker, originally published by McGraw- Hill and now out of print, this book is now available for purchase in pdf. Copies on CD can be ordered at £30 incl. p&p. by contacting info@zerontec.com or rhinenergy@aol.com.

According to Dr Peter Mullinger, Associate Professor, School of Chemical Engineering, University of Adelaide, South            Australia…. “This book is as relevant now, as when it was first published and is an essential reference for anyone modelling furnaces.  It is a  practical book that my colleagues and I have used for many years, both now and in my earlier industrial career.  The book is well laid out and easy to read with excellent crystal clear and informative illustrations. We have successfully used the techniques described in the book to model more than 200 real industrial furnaces fired on a range of fuels. I strongly recommend it to you.”

 

 

Contents:

        Introduction to modelling

        Heat transfer and combustion in gas-fired plant

        Scaling and similarity criteria

        Theory of combustion modelling

        Convective heat transfer

        Analogies for physical modelling of convection

        Flow visualisation techniques

        Flame simulation (acid-alkali modelling)

        Radiation transfer from surfaces and gases

        Mathematical modelling of steady-state and transient processes

        The ZONE method

Case studies describing applications of modelling to Shell boilers, Immersion tubes, Pottery kilns, Glass melting, Rapid heaters, High emissivity coatings

 

Energy Surveys  Energy conservation is recognised as the single biggest measure for reducing greenhouse gas emissions. Improving energy efficiency by good housekeeping and good management practices alone can reduce your fuel costs and emissions often with little or no financial investment. For a range of free products including advice and surveys please go to the About Us page.

 Scheduled Courses  

In association with BIFCA - National Metal-forming Centre, West Bromwich, England, UK, Birmingham:

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Energy Management (1-day course), 25th March 2009

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Improving Furnace Operation and Design through the use of  Thermal Modelling, 22 April 2009

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Energy Efficient Design and Operation of Industrial Furnaces,10 & 11 November 2009

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Improving Furnace Operation and Design through the use of  Thermal Modelling, 12 November 2009

For further details on these courses contact BIFCA at:     www.bifca.org.uk

In association with Cenertec, Portugal:

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Energy Efficient Design and Operation of Industrial Furnaces,10 & 11 February 2009

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Improving Furnace Operation and Design through the use of  Thermal Modelling, 12th February 2009

For further details on these courses contact BIFCA at:     www.cenertec.pt

Trial Opportunities Zerontec is seeking companies for industrial trials of the following new furnace technology:

Permeable Wall Furnace  

Application of permeable ceramics in gas-fired furnaces for small gas-fired heat treatment or reheating furnaces. This technology was developed by Warwick University, Glamorgan University, Foseco and Hotwork Combustion, with funding from the Carbon Trust. A demonstration grant could be applied for from the Carbon Trust  - go to Permeable Wall for further information on this development or follow the links to the recently published papers below for further information.
 

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THE USE OF PERMEABLE REFRACTORY LININGS FOR ENHANCEMENT OF THE THERMAL PERFORMANCE OF A HIGH TEMPERATURE FURNACE,
John Ward, Robert J Tucker, Sara A C Correia and Jeff Rhine, Journal of Energy Institute,
Vol. 78(1), pp. 11-17, 2005.

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The use of permeable ceramic panels to improve the performance of a high temperature furnace fired by a recuperative burner,
Proc. 7th European Conference on Industrial Furnaces and Boilers, Oporto, Portugal, April 2006

 

Left - View of radiant permeable wall surface through rear site glass during operation.

Right - View of furnace with permeable wall tiles surrounding the burner.

 

 

 

 

     

Specialist Services  Zerontec can provide expert specialist analysis and support for processes and the built environment:

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Furnace design and thermal performance modelling (ZONE modelling)

Zerontec can provide bespoke models or simulation studies of your furnace or process. This service can help identify and evaluate fuel saving opportunities. Models range from simple well-stirred zone models to complex 3-D models. Both steady-state and transient processes can be modelled. Models can be delivered for installatio on a laptop or desktop PC (no elaborate hardware is required). 

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Low NOx combustion technology

Solutions to NOX emission problems including FGR, reburn, staged combustion and flameless combustion firing.

bulletHeat exchanger design

Simulation and prediction of performance of different heat exchanger configurations - both high temperature and low temperature (condensing) applications.

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Heat pumps and advanced cooling cycles for buildings

Prediction of seasonal performance of heat pumps. Novel technologies e.g. Gas engine HP, Ground coupled HP, Adsorption cycles

 

 

 

 

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R&D project management

Proposal preparation. Project planning and management. Investment analysis. Report preparation.

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Software development

Bespoke software - legacy software (FORTRAN), Excel, VB, C#

Recently published papers (papers on request to info@zerontec.com ):

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Flue Gas Sorption Heat Recovery - experimental test and modelling results,  P.S.Doherty, N.Srivastava, S.B.Riffat, R.Tucker, Journal of Energy Institute, 2006, Vol79, No 1, pp
 

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THE USE OF PERMEABLE REFRACTORY LININGS FOR ENHANCEMENT OF THE THERMAL PERFORMANCE OF A HIGH TEMPERATURE FURNACE, John Ward, Robert J Tucker, Sara A C Correia and Jeff Rhine, Journal of Energy Institute,
Vol. 78(1), pp. 11-17, 2005.
 

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The use of permeable ceramic panels to improve the performance of a high temperature furnace fired by a recuperative burner, Proc. 7th European Conference on Industrial Furnaces and Boilers, Oporto, Portugal, April 2006
 

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The performance of air source heat pumps in current and future offices,  D.Jenkins, R.Tucker et al., Energy and Buildings, 40(2008), 1901-1910.
 

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Development and experimental testing of a porous ceramic wall to improve the thermal performance of steel billet reheating furnaces, R.J.Tucker. J.Ward et al., Journal of Energy Institute, Vol. 81(3), pp. 135-142, 2008.

 

Zerontec Energy Consultancy Ltd offers leading edge and independent energy technology advice and analysis on low carbon energy solutions for your building, business or process.

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