I don't recollect reading of the need for clearance
in the rod end bearings or it may not have been mentioned and it certainly
came as a nasty surprise when my closely fitted and beautifully smooth running
chassis jammed horribly as soon as any corner was depressed . How to
cure this? And my total ignorance of locomotive matters immediately
came up with the answer - self aligning bearings.
The steel block carrying the big end bush is cut from a cylinder
and the strap holding it to the rod is bored to accommodate it. At
each end of the block, fitting into recesses, are steel balls which are
located by corresponding recesses in the strap and the rod end. The
bolt holding the strap is eccentric over part of its length so that by turning
it before tightening the nut, the assembly can be lightly preloaded, leaving
the block free to turn horizontally and follow any tilt in the crank pin.
The length of the block is sufficient to allow a cavity alongside
the bush to act as an oil well and this is filled, by a hypodermic, through
the hollow screw at the top. This screws into the block and is reduced
in the middle where it passes through the strap to permit the few degrees
of movement required and the resultant of these is a few thous of sideways
movement at the little end, easily accommodated by its normal clearance.
Having read in some ancient book that the optimum proportions for
an intermittently lubricated plain bearing are L=2D, I decided to take full
advantage of the self alignment and make the bush the full length of
the pin with the coupling rod oscillating over its outside diameter. This
being, unavoidably, a very short bearing, a very small amount of play here
was sufficient to keep the rods happy.