Whippet was built for the new Class B introduced in the 1980 Hot Air Engine
Competition , to be judged on power to weight ratio, and weight was eventually
reduced to 11ozs - the massive looking bed is actually a very light tinplate
shell.
However, in the Competition it developed
4.7 watts (207 ft/lbs/min) and with a swept volume of 5cc, it actually
won the award for specific power. It is thought that this is
still the record for a non pressurised air engine of this size. (?)
The design is really only a 'sports' version
of Phoelix, my 6cc dynamo driving engine, the proportions of which had
been very loosely based on a design in a schools metalwork handbook.
The principal changes were the fitting of ball races throughout, a reduction
in wall chamber thickness of both air chamber and displacer together with
an increase in length of both. A direct port between chamber and
cylinder replaced the sharp angled passage in Phoelix, piston stroke was
reduced to reduce swept volume to 5cc and the piston was machined from
a single piece of Rulon. The displacer rod bushes are 'sintered'
from some of the swarf produced when machining the piston. Reciprocating
masses were reduced to the minimum and the structural design improved to
give greater stiffness.
To ensure consistent performance electric
heating was used and my previous experience with Phoelix enabled me to
wind a nichrome coil drawing almost exactly 100watts (when hot) from a
24volt transformer. (thereby ruling it out of Class B with a total weight
of 11 ozs + transformer + the National Grid!)
The two blue caps on the front of the
air chamber are covering two valves. The bottom one is a normal snifter
whilst the top one is a non-return valve, used to take peak pressure readings.
This peak, actually 12.5psi when snifting, can then be used to calculate
the IMEP and, by comparing this with the measured output, give an indication
of the engine's mechanical losses.
The, fully run in, engine was actually
developing 4.9 watts during later tests with a measured torque of 4oz/inches
at 1660rpm. The calculated torque was 5.13oz/inches, giving a mechanical
effy of 78%. Nevertheless, the overall efficiency, with 100watts
input, was a mere 4.9%.
In an attempt to increase power to 5 watts the electric heater was removed and the hot cap run at bright red using a ring type gas burner. However it stubbornly refused to go beyond its previous best and we must therefore assume that the 100watt electric heater was running it at a similar temperature..
Following all this excitement the engine was stripped and the cause of a light rustling sound coming from the air chamber found to be due to the mild steel displacer scaling. Since the displacer had originally been made with a wall thickness of only 0.004" this was deemed to be sufficient cause for retirement; a small firebox was fitted to take a nite-lite candle for demonstration runs and Whippet was put out to grass.
And he occasionally enjoys a cup of tea
------