| DURATEC INSTALLATION | ||
| Ford Duratec HE 2000cc I4 | Description and photos of the base engine | |
| Components * | Photographs and spec of all components | |
| Stripping down engine | This is the easy part | |
| Modification to crank and pulley | Machining keyway in crank, pulley and sprocket | |
| Modification to pistons | Machining pockets in pistons for high lift cams | |
| Bottom end rebuild | Rebuilding the bottom end with ARP fasteners | |
| Oil filter conversion * | Replacement of std oil filter with Raceline version | |
| Head rebuild | Refitting and rebuilding the head | |
| Modification to timing chain cover | Removal of transverse engine mount | |
| Fitting of Raceline wet sump system * | Fitting sump | |
| Removal and blanking of EGR valve * | Removal of EGR valve and fitting of blanking plate | |
| Fitting of flywheel and clutch | Fitting lightweight flywheel and AP clutch | |
| Fitting BGH gearbox | Attaching gearbox to engine | |
| Modification to passenger footwell | Installing engine and gearbox into chassis | |
| Installing engine into chassis * | Installing engine and gearbox into chassis | |
| Installing hydraulic clutch * | Installing hydraulic clutch master cylinder | |
| Fitting starter motor * | Fitting and wiring starter motor | |
| Fitting of alternator * | Fitting and wiring alternator and idler pulley system | |
| Fitting Raceline DTH throttle bodies * | Fitting and setting up throttle bodies and TPS | |
| Modifcation to fuel rail * | Modification to fuel rail and fitting of injectors | |
| Installing exhaust system * | Installing Raceline 4-2-1 manifold and silencer | |
| Fitting cooling system * | Plumbing and wiring of coolant system | |
| Fitting and mapping Emerald ECU * | Fitting ECU and engine wiring loom | |
| * UPDATED | ||