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The Shoulders

The construction of the shoulders commenced with the finishing of the fiberglass pulled from the Mould. The holes were cut to accommodate the plunger and exterminator, both made of metal tubing. 
The shoulder straps and slats were made from Perspex sheet.  This was used as it is easy to cut and bend. It also can be glued together by a hot glue gun which makes construction very fast.  The wire mesh had to be specially ordered from a local sheet metal supplier and proved to be the second most expensive component!

Shoulders painted in primer and ready for the addition of straps and slats
Straps added and held in place with hot melt glue. The gap between slat and main body was achieved by gluing several small pieces of Perspex off cuts together
Slats fitted (with hot glue again) and shoulders painted with gray primer. Its amazing what a coat of paint will cover up..